Production Process
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workshop（Incoming inspection area）
STEP 1
Acceptance of incoming materials, before the installation of diesel generator sets will be strictly in accordance with the design drawings, order requirements to check every material.
Phosphating process for metal surfaces
STEP 2
It mainly includes the following steps: cleaning, pickling, phosphating, neutralizing, washing and drying. Through this process, the corrosion resistance and coating adhesion of metal materials can be effectively improved to obtain the best treatment results.
Canopy / Base frame material processing area
STEP 3
The production of the silent enclosure for the diesel generator set involves selecting high-quality sound-absorbing materials, precise cutting and assembly, filling with soundproofing layers, ensuring good ventilation and sealing, and finally conducting comprehensive quality inspections and painting.
Base frame production
STEP 4
Select high-strength steel to ensure a stable and durable structure, with good corrosion resistance and load-bearing capacity, meeting the requirements of the generator set.
Electrostatic spraying process
STEP 5
The advantages of the electrostatic spraying process for diesel generators include: uniform coating, strong adhesion, reduced waste, improved corrosion and wear resistance, and being environmentally friendly.
Open type gensets assembly
STEP 6
The assembly process for the open-frame diesel generator set includes: first, installing and securing the base and frame; then, installing the engine and generator; connecting the fuel and cooling systems; and finally, performing electrical connections and control system debugging to ensure coordinated operation of all components.
Silent canopy gensets assembly
STEP 7
The assembly process for the silent canopy generator set includes: first, assembling the soundproof enclosure and the base frame; then, installing the diesel generator and its accessories; connecting the exhaust and cooling systems; and finally, performing electrical connections and adjustments to ensure stable overall performance and effective noise control.
Electrical Installation workshop
STEP 8
The electrical workshop for generator sets is a specialized area for the design, assembly, and testing of electrical systems, equipped with professional tools and equipment. It is where electrical components are installed, wiring is done, control systems are debugged, and final performance tests are conducted to ensure electrical safety and operational reliability of the generator sets.
Trailer diesel generator set
STEP 9
The military trailer genset waiting for shipment typically features a sturdy enclosure and protective measures, designed for extreme environments. It is equipped with a high-efficiency diesel engine and generator, ensuring reliable power supply quickly in battlefield or disaster areas. The equipment undergoes rigorous testing to ensure stable performance and adaptability to various mission requirements.
Emergency power supply vehicle
STEP 10
The military emergency power vehicle generator set waiting for shipment is equipped with a high-efficiency diesel generator, designed for rapid response to sudden power demands. The vehicle structure is sturdy, facilitating movement in complex environments. The equipment undergoes rigorous testing to ensure stable and reliable power support in emergency situations.
Open type diesel generator set
STEP 11
The open-frame diesel generator set waiting for shipment typically features an open design for easy cooling and maintenance. It is equipped with a high-efficiency diesel engine and generator, suitable for various applications such as construction sites and temporary power supply. The equipment undergoes rigorous testing to ensure reliable operation and meet the customer's power requirements.
Testing control center
STEP 12
The diesel generator set testing control center is a facility specifically designed for monitoring and evaluating the performance of generator sets. Equipped with advanced testing equipment and monitoring systems, it collects operational data in real-time for performance analysis and fault diagnosis. This center ensures that generator sets meet design standards before shipment, guaranteeing their safe, stable, and efficient operation.
Testing bench
STEP 13
The testing bench at the diesel generator set testing center is a specialized platform designed for performance testing. It is equipped with high-precision measuring instruments that can monitor the generator set's power, efficiency, and various metrics in real time. By simulating different load conditions, the testing bench ensures the reliability and stability of the generator set under various operating states, providing detailed test reports.
Testing Station
STEP 14
The testing content of the diesel generator set testing bench includes: power output testing, fuel consumption rate testing, efficiency testing, cooling system performance testing, electrical parameter testing (such as voltage, frequency, and phase), noise level testing, and emission testing. These tests ensure that the generator set's performance meets design standards and operational requirements.
Packaging
STEP 15
The shipping packaging for diesel generator sets typically uses sturdy wooden crates or steel frames, with protective padding inside to ensure the equipment's safety during transportation. Clear labeling is placed on the outside, including product information and handling precautions for easy identification. The packaging design takes into account moisture resistance, shock protection, and corrosion prevention, ensuring that the generator set arrives safely at its destination.
